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16X the Rigidity of a Horizontal Machining Center


BETTER THAN A HORIZONTAL MACHINING CENTER
FOR A WIDE RANGE OF PARTS!

Multi-face machining and parts loading on tombstones is better accomplished with a vertical spindle on a horizontal tombstone.

Parts are hard to load on a vertical surface and tailstock support is not practical with a Horizontal Machining Center. Parts are easy to load and deflection is reduced 16X using a Vertical Machining Center with the Pallet Rotary Table System.

Horizontal Machining Center -
No Support on the upper end of the tombstone

Vertical Machining Center -
Pallet Rotary Table with Tailstock Support
 

 

Advantages over a horizontal machining center

  • The Automatic Tailstock support provides rigidity and accuracy for long tombstone pallets.

  • By supporting both ends of the tombstone, the resonance frequency is significantly dampened. Eliminating the problem of micro-chipping with carbide inserts. It also allows for higher feeds and speed as well as improved surface finishes.

  • With support at both ends longer and thinner tombstones are now possible. This reduces the weight and cost usually associated with large tombstones.

  • The increased length allows for more parts to be loaded for each setup. Since deflection is not an issue, thinner tombstones can be used for increased flexibility and easier access for multi-sided machining.

  • Loading parts on the horizontal pallet surface is much easier than the vertical surface of a pallet used on a horizontal machining center.

MACHINING PERFORMANCE

As a system, a tombstone pallet supported at the ends by the Pallet Rotary Table and the Automatic Tailstock provide rigidity much greater than the machining center. When combined with the machining center , machining performance is not noticeably reduced and in fact is often improved by better cutter access to the part.

 
 

Deflection vs. Length with a 500 pound cutting load

 
 
PALLET SIZE
Deflection at point of greatest deflection
Pallet Rotary Table
with Tailstock Support
Horizontal Machining Center
Example 1: Tombstone Pallet 6x6    
Width
5.8"
   
Thick

5.8"

   
Length1
20"
.00003"
.00048"
Length2
30"
.0001"
.0016"
Length3
40"
.0002"
.0036"
Example 2: Tombstone Pallet 12.6"x3.8"    
Width
12.6"
   
Thick
3.8"
   
Length1
20"
.000003"
.0005"
Length2
30"
.0001"
.0017"
Length3
40"
.00025"
.004"
Example 3: Tombstone Pallet 12.6"x2"    
Width
12.6
   
Thick
2.0
   
Length1
20"
.000087"
.0014"
Length2
30"
.0003"
.0047"
Length3
40"
.0007"
.0115"
 
Force in Pounds - Dimensions in inches - Material: Aluminum